Recently, Openex machined a batch of large aircraft trailer and cabin shelf rail components for a well-known customer. The material thickness is 5mm, 10mm, 12mm, 20mm, etc. The processing involved cutting, oil grinding, bending, assembling etc.
challenge
The product is a supporting assembly, so the customer requires high precision in bending and forming.
Solution
In response to the customer’s requirements, Openex gave full play to the characteristics of the 2000T bending machine with high processing accuracy and wide range of involvement, and strictly controlled each process in processing, Also according to the model to the product The forming angle is fine-tuned and improved to ensure the accurate processing of the product, which was finally highly appreciated by the customer.
Aircraft Trailer
An aircraft trailer, also known as an aircraft towing trailer or aircraft trolley, is a specialized vehicle designed for moving aircraft on the ground. These trailers are used in various aviation-related operations, including airports, military bases, and aircraft maintenance facilities.
The primary purpose of an aircraft trailer is to safely transport aircraft, typically smaller planes or helicopters, from one location to another within the airport or hangar area. They provide a convenient means of moving aircraft without the need for engines or the risk of damaging the aircraft’s landing gear or other components.
Aircraft trailers come in different sizes and configurations to accommodate various types and sizes of aircraft. They are typically equipped with sturdy frames, wheels or casters, and a hitch or coupling mechanism to connect to a towing vehicle. Some trailers may also have adjustable platforms or cradles that can be raised or lowered to accommodate different aircraft heights and configurations.
Cabin Shelf Rail
A cabin shelf rail, also known as an overhead storage rail or cabin luggage rail, is a component found in certain types of aircraft cabins. It refers to a rail or track system installed above the passenger seating area in an aircraft’s cabin, typically near the overhead compartments.
The purpose of a cabin shelf rail is to provide a structure for attaching storage bins, luggage compartments, or other storage devices. These rails are designed to support the weight of the overhead storage units and secure them in place during flight to ensure passenger safety.
Passengers can place their carry-on luggage, personal items, or other belongings in the overhead compartments, which are usually accessed through hinged doors. The cabin shelf rail system allows for efficient use of space within the aircraft cabin, helping to maximize storage capacity and provide convenience for passengers to stow their belongings.
Cabin shelf rails are typically made of lightweight and durable materials, such as aluminum or composite materials, to minimize weight and comply with safety regulations. They are securely attached to the aircraft’s structural framework to withstand the forces experienced during flight, including turbulence and sudden changes in altitude.
In addition to providing storage space, cabin shelf rails may also incorporate other features such as reading lights, air vents, oxygen mask deployment systems, or entertainment system controls for passenger convenience and comfort.
Role of metal fabrication in Aircraft Trailer and Cabin Shelf Rail
Here’s how metal fabrication contributes to these components:
- Frame Construction: The frame of an aircraft trailer is typically made of metal, such as steel or aluminum. Metal fabrication techniques, such as welding, cutting, and bending, are used to fabricate and assemble the frame structure. The fabrication process ensures that the trailer frame is sturdy, durable, and capable of supporting the weight of the aircraft during transportation.
- Component Fabrication: Various metal components, such as brackets, supports, and connection points, are required to construct an aircraft trailer. These components are fabricated using techniques like machining,bending, and welding. Metal fabrication ensures that these components are accurately produced to fit together securely, providing structural integrity and stability to the trailer.
- Hitch or Coupling Mechanism: The hitch or coupling mechanism of an aircraft trailer is responsible for connecting the trailer to a towing vehicle. This component is often fabricated from metal, employing machining and welding Metal fabrication ensures the strength, durability, and proper alignment of the hitch, ensuring a safe and reliable connection between the trailer and the towing vehicle.
- Rail Construction: Cabin shelf rails are typically made of metal, such as aluminum or stainless steel, to provide strength, durability, and lightweight characteristics. Metal fabrication processes like extrusion, machining, and welding are utilized to produce the rail profiles and assemble them into a complete rail system.
- Attachment Points and Hardware: Metal fabrication is involved in creating attachment points and hardware that allow the cabin shelf rails to be securely mounted to the aircraft structure. These components, such as brackets, fasteners, and connectors, are fabricated using techniques like machining and welding to ensure proper fit, strength, and reliability.
- Customization and Integration: Metal fabrication allows for customization and integration of additional features into the cabin shelf rail system. For example, mounting points for reading lights, air vents, or entertainment controls can be fabricated and incorporated into the rail design, enhancing passenger comfort and convenience.
In summary, metal fabrication is essential in the construction of aircraft trailers and cabin shelf rails. It enables the fabrication of robust frames, components, and attachment points, ensuring the structural integrity, durability, and functionality of these aviation components.
About Openex
Openex Metal Fabrication is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services include large machining, cutting, welding, rolling, punching, press braking, testing, painting, and others.
We are certified by ISO 9001, 14001,18001, CE EN 1090-1, ISO 3834, ABS, AWS, API, ASME, and DNV.GL.
We also have our own material market, the standing stock of stainless steel is more than 160000 tons and the amount of special steel is over 20000 tons. our stand stock of carbon steel is over 150000 tons.
Our products are widely applied in sectors of Petrochemical, Engineering Machinery, Ship and Ocean Engineering, Pressure Vessels & Tube Sheets, Oil & Gas, Energy and others. And our products have won a good market share and customer satisfaction rate.
We are committed to making end-users 100% satisfied, forging a world-class enterprise with top-quality products and all-around services and ultimately becoming an international conglomerate engaged in large-scale and standardized production.