Custom Metal Fabrication
Custom Fabrication Services
Metal Fabrication is building metal structures through cutting, bending, pressing, plate rolling, welding, assembling, machining, and finishing raw pieces. We offer complete turnkey fabrication and assembly for projects that range in size from moderate to epic. Our facility houses a full range of heavy-duty plate fabrication machinery, state-of-the-art robotic and manual welding stations, an oversized stress-relief furnace, and a range of machining and finishing equipment. We have cranes that can lift up to 250 tons and multiple medium-size fabrication bays.
Our Advantages
1. Dedicated TRUMPF sheet metal production line
2.Comprehensive waterjet/flame/plasma/laser cutting equipment line.
3.Heavy-duty steel plate bending, rolling, hydraulic forming lines.
4.World-class CNC machining centers.
5.Certified through multiple qualifications.
6.State-of-the-art inspection equipment and facilities
Lifting capacities up to 600 tons and oversized machining equipment enable us to manufacture metal structural components of virtually any size.
-Capabilities-
Cutting
We have a 6000W laser cutting machine, plasma/flame cutting equipment capable of cutting steel plates up to a maximum thickness of 300mm, and a waterjet cutting machine capable of cutting steel plates with a maximum thickness of 200mm.. Learn more…
Plate Forming
We possess heavy-duty four-roll and three-roll plate rolling equipment imported from Europe, including Haeusler, Sertom, Faccin, etc. These machines can roll steel plates with a maximum thickness of 80mm and a maximum width of 4050mm.. Learn more…
CNC Machining
We possess over 200 heavy-duty CNC machining centers, including gantry milling machines, floor-type boring and milling machines, gantry five-axis machining centers, gantry planers, vertical lathes, cylindrical grinders, hydraulic planers, CNC lathes, etc. Learn more…
Heat Treatment
We have three heat treatment furnaces with a maximum size of 35x11x12.5m, a rated temperature of 800 degrees Celsius, temperature accuracy of up to ±1 degree Celsius, and a capacity to handle parts weighing up to 800 tons. Learn more…
Hydraulic Pressing
We possess in-house developed 3500T and 5000T gantry hydraulic presses, capable of single-forming complex-shaped steel plates, such as various sheets and profiles for conical bodies, spherical heads, and segmented bodies. Learn more…
Press Braking
With a 5000T bending machine, we can process steel plates up to 15m in length, achieving the pressing of conical bodies, spherical heads, and segmented bodies for plates and profiles with a thickness of up to 200mm and a width of 4000mm. Learn more…
Beveling
Our LINSINGER fully automatic milling line, measuring 86×16.8×2.5m, can process widths from 600mm to 4500mm, lengths from 3000mm to 18000mm, and thicknesses from 5mm to 160mm. Learn more…
Welding
Large steel structure welding capability, including submerged arc semi-automatic welding, semi-automatic gas shielded welding, argon arc welding, electric welding, and more. Learn more…
Equipped with the world’s largest SCHEISS dual-spindle machining center, capable of processing individual components up to 250 tons.
Assembly and welding of oversized welded structural components strictly adhere to ISO 3834 welding standards.
Heavy-Duty Welding Fabrication
At our company, we distinguish ourselves from typical custom metal fabricators through our specialized sheet metal production line. Moreover, we focus on medium to large-scale welding and machining components. From moderate to epic projects, our facility boasts heavy-duty plate fabrication machinery, state-of-the-art robotic and manual welding stations, an oversized stress-relief furnace, and various machining and finishing equipment. With cranes capable of lifting up to 600 tons and multiple medium-sized fabrication bays, we offer complete turnkey fabrication and assembly.
Comprehensive CNC Machining Service
To meet the entire spectrum of heavy machining needs, we boast a SCHIESS super-sized double gantry machining center capable of processing workpieces up to 40 meters in length. Additionally, our large double-column vertical machining center handles products with an 8-meter diameter, while the Italian Innse Berardi large floor-type boring and milling machine tackles various oversized and intricately welded components. Essentially, our extensive range of super-sized machining equipment caters to all dimensions of part processing requirements. Complementing these capabilities is our large 8-meter high CMM equipment, ensuring further precision and accuracy in our machining processes. Learn More...
-Case Study-
Tube Sheet
Large Tube Sheet for Oxidation Reactor, Maximum Diameter: 8720 mm,31000 Holes / Tube Sheet; Maximum Drilling Depth: 1000 mm
Slewing Mechanism Component
Large steel swing bridge slewing mechanism, 18.5m in diameter, weighing over 50T, machined using our large vertical turning lathe with a maximum diameter capacity of 22m.
Large Magnet Yoke Parts
Large Magnet Yoke Parts for power industry, machined by SCHIESS double gantry boring and milling center(capable of machining single piece with weight over 250T and length over 50m.)
Large AGV Chassis Weldment
Welded assembly for a large AGV chassis, weighing over 11 tons, with a length exceeding 14m and a width surpassing 3m. The 14m plate is bent using our URSVIKEN 3000T press brake machine.
Submit your drawings, and we’ll promptly provide you with our quotation!
Medium to Large Size Weldment
From material cutting, forming, welding, heat treatment to machining, leveraging our powerful integrated equipment capabilities, our products find extensive applications across various industries. These include large bases for the shipping industry, various cylindrical structures for the chemical industry, large equipment structures for the mining sector, oversized pipe fittings for the heating and ventilation industry, core rotor components for the nuclear power sector, and more.
Plate Forming Components
With our heavy-duty plate rolling machines, spinning machines, and hydraulic forming equipment, we have the capability to shape steel plates up to a thickness of 80mm. Our rolled products find widespread applications in various industries, particularly in the fabrication of large welded structural components. This includes pressure vessel shells, elliptical heads, thickener tank casings, cylindrical welded components for large mining equipment, and more. Leveraging our advanced machinery, we cater to the diverse needs of industries requiring precision-formed steel components for critical applications.
Our bent parts are widely utilized in applications such as crane booms for mobile cranes, support structures for railway bridges, side sealing plates for food machinery, super-long bent parts made from duplex stainless steel for marine use, and various U-shaped and V-shaped bent components.
Precision Machined Components
Our precision machined components find extensive applications in various industries, including nuclear power for precision components, mechanical equipment for precision parts, food machinery, large flanges, tube sheets, and more. We possess advanced capabilities in large-scale milling and turning composite machining, enabling us to even process individual components weighing up to 250 tons. Furthermore, our state-of-the-art Coordinate Measuring Machine (CMM) inspection equipment ensures further verification of the dimensional accuracy of our machining processes. This comprehensive set of capabilities allows us to deliver high-quality precision machined components across a diverse range of industries, meeting stringent standards for dimensional precision and reliability.
